Heavy equipment machinery requires regular maintenance to keep it in good working shape. When the machine is checked regularly and maintained well, it may be able to give a brief heads up when failure is likely to happen, allowing you to come up with the solution before the machine officially breaks down. Heavy machines like those for farming, mining, and industrial can be costly and dangerous when they suddenly break down.
There are several benefits to keeping your machinery in tiptop shape. Regular maintenance and repair help you maintain high efficiency in your work and keep costs down.
Make sure to stay on top of your equipment. The following are machinery maintenance tips you should know.
1. Inspect For Wear And Damage
Daily inspection and monitoring of machinery equipment help you check the wear and prevent the machine from breaking down. This would help budget for components that need replacing ahead of schedule time.
It’s advised to check the machine’s vibration, high temperature, and friction on your regular inspection. The beat comes from belts and gears that are not aligned properly. At the same time, shock usually happens when there has been an accident or poor operation, and high temperature may come from insufficient lubrication, friction, and worn-out parts.
To prevent vibration, high temperature, and friction in the machinery moving parts, it’s best to apply bushings, sleeve bearings, and ball bearings. They help reduce wear, decrease noise pollution, increase life service life, and more useful functions. Know the difference and find the best moving parts for your machinery at reidsupply.com.
2. Keep The Machinery Clean
A piece of heavy machinery requires regular maintenance, especially on the moving parts. Contaminated machinery and a dirty environment can easily lead to machinery breakdown. Some filters and seals are placed on the mechanical components to keep the working parts from contamination.
Like motors that work from hazardous areas, they experience contamination as one of the maintenance challenges. Dirty environs can easily cause damage.
Filters and seals should be checked and changed regularly. Also, there are pauses, which should be remain clean to avoid building up a vacuum in the cab. When the debris and contaminants are sucked in, it may lead to a breakdown.
3. Maintain A Schedule Of Maintenance
Always inspect and replace your machinery equipment at a scheduled time. Fluids, friction materials, tires, belts, oils, bearings, and lubricate gears are among the parts that need to be checked regularly and should be replaced by a knowledgeable technician.
If you maintain a schedule planned for maintenance, your machine functionality will be at the top, and you’ll rarely experience common breakdowns.
4. Add Tested Lubricants Frequently
Typically, tested lubricants reduce friction on moving components in the machinery. This happens to be one of the essential maintenance checks. Lubrication extends the life of machinery equipment and makes its functionality easier.
Getting your lubricant checked will help you determine which part of your machinery is diagnosed with problems. The experts will analyze the particles in the used oil to identify where the problem is.
Always ensure to use the right lubricant oil in your components. Usually, there are specific grease and oil for every part of your equipment, but if you happen to be a newbie to the machines, inquire manufacturer’s recommendation to help you out.
5. Protect Components During Storage
Machinery equipment should be kept in a shed or undercover whenever possible. The machinery will rust and rot when exposed to wind, condensation, contamination, dust, and also when it’s left idle for so long. It should then be run periodically, protected by oil-mist lubrication, and kept in a place with less warmth and humidity.
6. Record Your Schedules
Record everything. It gives no room for mistakes in dealing with your machinery components. Recording your schedule will prevent upkeep repeats and errors. With this, you’ll be able to find out if the problem has repeated itself and needs more attention.
Also, records assist with tracking components’ performance to avoid future problems.
7. Know Your Equipment
The instructor can help you understand the machinery manual to be familiar with what you’re getting. You can be surprised at what your machine can do and familiarize yourself with what shouldn’t be done to keep it safe. Know your engine well to make your job easier, and prevent accidents and costly damage.
With a little bit of extra effort, save yourself some time and money. Regular machinery analysis will save you money by handling fewer repairs and, most importantly, predicting and preventing equipment failures that may lead to safety hazards and, most importantly, machinery breakdown.
With the above machinery maintenance tips, you can highly extend the life of a heavy machine along with its operation and improve on ROI.
Author Bio Amanda Nelson is currently a professional content writer.