Ensuring precise thickness measurement is critical for companies prioritizing packaging material quality control.

This process affects product integrity, regulatory compliance and supply chain efficiency, making it necessary for industry leaders.

What are the best thickness testers for packaging materials?

Packaging engineers and quality engineers need data-driven solutions and accuracy.

Here is a guide including the best partnerships for optimized production and a competitive edge.

Best Thickness Testers for Packaging Materials

Selecting the right thickness tester for businesses is essential to maintaining high standards and delivering consistent results. Here are the # best companies with innovation, technical expertise and advanced technologies.

1. Thwing-Albert Instrument Company

Thwing-Albert has over 120 years of industry experience and is considered a leading provider of thickness testers. Its product line can help customers meet their packaging testing needs. The company’s products include the ProGage Touch Thickness Tester, which enables quick and accurate measurements of sheeted materials. Employees can rapidly test packaging for quality control, from paper and plastic to textiles.

Other Thwing-Albert offerings include the Vantage-NX, the ProTear Elmendorf and the Model 2260 Friction/Peel Tester. These machines test properties such as thickness, coefficient of friction and burst strength. Thanks to the advanced technologies, industry professionals can measure the impact and puncture resistance of adhesives, paper and packaging. Thwing-Albert offers grips and fixtures to test packaging solutions accurately.

Key Features

Custom-built machines of varying sizes	ISO 9001:2015 certification
Installation, preventive maintenance and repair services available	ISO/IEC 15025:20177 Accredited

2. Qualitest

Qualitest has built state-of-the-art testing materials for testing and quality control. The U.K. company serves worldwide leaders like NASA, Apple and Intel, heightening credibility. Its machines deliver fast and reliable information despite the demanding industrial environment. Supply chain workers can use Qualitest’s ultrasonic current or magnetic induction to test plastics and specialized coatings.

Qualitest has numerous products for packaging material testing, including the QT-FTH. Supply chain professionals can automate the device by connecting it to a computer. The enhanced digital display makes it easy for packaging employees to operate. This manufacturer fits the thickness tester with a high-precision gauge, thus meeting industry standards from the ISO and ASTM.

 Key Features

Meets ISO 534, 3034 and 4593 standards	Price-matching guarantee
Centralized support and service hub	Digital display

3. Evident Industrial Inspection Technologies

Evident Industrial Inspection Technologies has offered quality thickness testers in its century-long history. This Massachusetts supply chain business offers quality nondestructive testing solutions, such as thickness gauges and flaw detectors. The company’s lineup includes simple handheld gauges and advanced models based on your needs.

The 72DL PLUS is among Evident’s most popular products, delivering accurate measurements in a tiny device. This gadget is best for determining the thickness of thin materials, such as coatings and plastics. Upon testing, the handheld displays six layers of thickness for a comprehensive view. The advanced algorithm lets it quickly scan despite challenging conditions.

 Key Features

Digital and ultrasonic thickness gauges	Measures most engineering materials
Customer support and technology guides	Hall-effect thickness gauges available

4. Instron

Instron is an industry leader in materials testing, as scientists and engineers worldwide leverage its insights. The company prioritizes bringing the next generation of materials testing systems to customers. Supply chain professionals can ensure quality with every package, from tension and compression to fatigue and fracture. Instron has over 300 field service engineers worldwide to provide on-site service for clients.

Instron has universal testing machines, such as electromechanical and hydraulic-powered systems. This equipment can perform static testing, including tensile, compression and other mechanical tests. The 6800 Series Universal Testing System provides accuracy and reliability during testing. Supply chain professionals can configure grips and fixtures to test film and pouches.

 Key Features

Regular calibration and preventive maintenance	Over 300 field service professionals in major markets
Automated solutions for universal testing systems	Up to 5,000 Hz with bandwidth control

5. Bristol Instruments

Bristol Instruments produces accurate and repeatable thickness gauges with non-contact measurement. The tool is terrific for engineers needing to understand dimensions in demanding applications. The company’s proven technique prevents damage or deformation to packaging materials while measuring multiple layers. Optical thickness gauges leverage OLED and LCD technologies to improve visibility.

Bristol Instruments offers supply chain professionals the 157 Series and 137 Series, depending on their needs. The 157 Series has an accuracy of ± 0.1 μm and repeatability of ± 0.02 μm, whereas the 137 Series is a lower-priced alternative. Users connect a USB or Ethernet cable through their LAN to operate with their PCs. Bristol Instruments prioritizes a straightforward operation to enable rapid measurement.

 Key Features

Free analysis	Accuracy of ± 0.1 μm in the 157 Series
Virtual demonstrations	Straightforward operation for rapid measurement

6. AMETEK

AMETEK delivers high performance and capabilities through its testing machines and force measurement instruments. Its equipment tests tensile strength, friction, compression and other vital characteristics. Supply chain professionals can use the proprietary NexygenPlus software for enhanced control and data analysis. The intuitive interface makes test setup easier, regardless of project needs.

AMETEK helps organizations determine the proper testing instruments for their packaging needs. The technical experts ensure accurate test results by selecting the best attachments, from grips to textures. They set up the testing instrument and provide training, ensuring users understand proper usage. The lineup includes universal test machines, motorized test stands and manual test instruments.

 Key Features

Proprietary materials testing software	Comprehensive training for new users
Specially designed grips, fixtures and jigs	Contact and non-contact options for material testing

7. RDM Test Equipment

RDM Test Equipment understands the global transition to sustainable materials, providing equipment solutions to measure packaging performance. The United Kingdom enterprise builds machines for the paper and plastic industries, making it suitable for supply chain professionals. The company features numerous technologies, from universal testing machines to puncturing jigs and flex testers.

The DML3023 Digital Thickness Gauge offers quick and accurate package thickness testing. This device measures paper, sheet material and wires with a resolution of 0.001mm. Broader solutions include the SST 1000 Universal Testing Machine, featuring computer control and an AC servo drive system. Operators use it for high-volume, low-force testing applications.

 Key Features

Varied testing machines	Quick and accurate thickness measurements
Bench-mounted thickness gauges available	Standard and long-travel versions for thickness testers

8. REED Instruments

REED Instruments has made portable precision tests and measurement instruments since 2004. The North Carolina Company offers over 200 solutions used by quality control departments and other industrial teams. Supply chain professionals benefit from REED’s strategically located repair and calibration laboratories, offering comprehensive repair and certification services.

The company’s product lineup includes the REED TM-8811 Ultrasonic Thickness Gauge, bringing quick response times and high accuracy. The easy-to-see LCD appears after measuring the thickness of 10 preset materials. This device includes built-in calibration functions, a low battery indicator and a couplant. Operators can leverage the sound velocity by pushing a button.

 Key Features

One-year manufacturer warranty	Eight repair and calibration laboratories nationwide
Over 200 instruments offered	10 preset materials for thickness testing

9. Tinius Olsen Material Testing Machine Company

Tinius Olsen Material Testing Machine Company is a Pennsylvania-based company that supplies equipment worldwide. Its automation sets it apart from other manufacturers, offering solutions for the exact needs of its clients. Tinius Olsen uses Horizon software to control, report and deliver test results immediately. From data rates to accuracy, it excels in meeting specification requirements.

The company has existed since 1880, offering ample experience in packaging material testing. Its universal testing machines include the ST, SL, MHT and L series UTMS, reaching up to 3000kN. Tinius Olsen designs these products to help quality control teams measure strength and material performance. Operators can use the machines to gauge thickness, tensile strength and puncture and burst resistance.

 Key Features

Automated solutions available	Customized configurations
Immediate reporting and delivery of test results	Five universal testing machines

10. Fischer Technology

Fischer Technology has been a full-range precision instrument supplier since 1953. The product lineup includes devices for material testing, coating thickness measurement and other critical applications. Fischer’s cutting-edge technologies include the Dualscope DMP40, a handheld device for measuring coating thickness. Operators can use exchangeable probes depending on the material and specific needs.

Supply chain employees needing a measuring stand can use Fischer Technology’s Support Stand V12 base for increased reproducibility and positioning. Operators adjust the mechanical lever for better handling, including the three adapters for probe models. Besides stands and thickness testers, customers can purchase various probes, such as the FAI3 or the FDW13H, for their machines.

 Key Features

Handheld thickness testing devices	Probes of varying sizes
Stand V12 base	Base includes three adapters for probe models

11. Rhopoint Americas

Rhopoint Americas prides itself on being a measurement expert, prioritizing time-saving devices in labs and factory floors. The company produces transparency measurements, packaging test instruments and liquid coating testing for manufacturers worldwide. Its premier packaging material testing product is the Hanataek Precision Thickness Gauge, featuring a factory configuration for varying international standards.

This device is among the leading thickness testers, as the repeatability is better than 0.4 µm. Users can adjust the number of readings, dwell time and down speed depending on their needs. Rhopoint Americas’ other offerings include the Hanatek Variable Force Precision Thickness Gauge. This device has variable force thickness measurement as users add weight.

 Key Features

Calibration and certification services available	ISO 9001:2015 certification
Extended warranty with all instruments	Agents across multiple continents

12. Labthink

Labthink is a Boston-based company with headquarters in China and Hong Kong. Its DIAMON brand produces testing instruments for flexible packaging and other industries. All its subsidiaries participate in 10 national standards, earning over 100 patents in the company’s history. It serves clients from Asia to North America with high-quality machinery and testing accuracy.

Labthink’s featured product, the C640 Thickness Tester, offers precise thickness testing through mechanical contact. Operators can use the machine to test thickness and measure film, sheeting and paper. The device includes a base unit with a flat surface to gauge thickness accurately, whether in microns or mils. Labthink prioritizes reducing production costs by controlling materials within reasonable ranges.

 Key Features

50 international distributors	30 international service providers
Reduced production costs	Headquarters in the U.S. and China

13. Cell Instruments

Cell Instruments is a driven engineering and technology company, offering 100 models across 75 markets. The Chinese enterprise focuses on quality control and laboratory analysis for packaging materials, pharmaceuticals and adhesives. Since its founding, it has earned high-end clients across the logistics, textiles and food and beverage industries.

Cell Instruments’ featured products include the FTT-01 Thickness Tester, a state-of-the-art instrument for measuring thin films and sheets. The machine complies with ASTM D374 and ISO 4593 standards, providing accurate and reliable results for packaging and R&D applications. This product can test thickness, tensile, elongation and protrusion punctures.

 Key Features

Serves customers in over 75 markets	100 testing models available
Compliance with ASTM D374 and ISO 4593	Customized solutions for clients

14. ADMET

ADMET is a material testing system manufacturer solving testing challenges worldwide. The company serves customers across industries, improving performance and diagnosing issues. Its premier packaging material testing machine is the eXpert 7600 single-column device. This tool tests peeling, adhesion, compression and tension with high force capacities.

Operators may use up to 5 kN and increase speeds to 2,540 mm/min. They can rest assured that it exceeds ASTM and ISO accuracy standards, ensuring quality and performance. Supply chain professionals have other options, including the eXpert 2600 dual-column machine. This testing system has varying configurations to withstand strict tests and provide crosshead guidance.

 Key Features

Over 30 years of experience	Simple and customizable designs
Constant rate-of-extension and rate-of-load control	Configurable frame components

Methodology for the Best Packaging Material Testing

Choosing the best thickness testers for packaging materials is critical to accuracy and quality control. Supply chain professionals must review numerous criteria before investing in these technologies, so a methodology is necessary. Here are five considerations used to assess the top companies:

• Industry reputation: The company should have a proven track record in the materials testing industry.
• Compliance: Potential customers should ensure the products meet or exceed ISO and ASTM standards.
• Product range: The company’s lineup must include dedicated thickness testers for packaging materials.
• Precision: Supply chain professionals should review the technical specifications for measurement accuracy and repeatability.
• Service and support: Service and support technicians may help with installation, calibration and preventive maintenance.

Selecting Thickness Testers for Packaging Materials

Thickness testers are critical procurement decisions for supply chain professionals. These machines fit logistical needs, whether high-volume production or specialized testing. Industry leaders should evaluate product quality, regulatory compliance and operational efficiency with each company. Prioritizing accuracy, standards compliance and robust support helps employees consistently reach benchmarks.